All City Packaging Resources

Your library of packaging strategy, materials selection, and machinery insights for packaging engineers, operations teams, and brand managers.

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How to Cut Packaging Costs Without Hurting Shelf Appeal
Thought Leadership
Cost Reduction

How to Cut Packaging Costs Without Hurting Shelf Appeal

Learn proven strategies to reduce corrugated, flexible, and rigid packaging spend while maintaining or improving your retail presentation and brand perception.

Nov 15, 2024
8 min
Cost ReductionCPG BrandsRetail
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Flexible vs Rigid Packaging: Choosing the Right Format for CPG Growth
Thought Leadership
Strategy

Flexible vs Rigid Packaging: Choosing the Right Format for CPG Growth

Compare flexible pouches, rigid bottles, and hybrid formats to find the best packaging for your product lifecycle, supply chain, and sustainability goals.

Nov 10, 2024
10 min
CPG BrandsSustainabilityFlexible Packaging
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Designing Cases and Trays for High-Speed Case Packing & Palletizing
Thought Leadership
Line Efficiency

Designing Cases and Trays for High-Speed Case Packing & Palletizing

How corrugated case and tray design impacts your case packer speed, changeover time, and overall line efficiency in high-volume operations.

Nov 5, 2024
12 min
Line EfficiencyAutomationCorrugated
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Sustainable Packaging That Still Runs on Your Existing Lines
Thought Leadership
Sustainability

Sustainable Packaging That Still Runs on Your Existing Lines

Transition to recyclable, biodegradable, or PCR materials without major line modifications, downtime, or speed loss on your current packaging equipment.

Oct 28, 2024
9 min
SustainabilityLine EfficiencyFood & Beverage
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Live Line Review: Finding Hidden Savings in Your Packaging Operation
Webinar
Upcoming
Cost Reduction

Live Line Review: Finding Hidden Savings in Your Packaging Operation

Join our packaging engineers for a live walkthrough of packaging audits, SKU rationalization, and material optimization to unlock 15-25% savings.

Dec 10, 2024
60 min
Cost ReductionLive Event
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How to Prepare Your Plant for a New Case Packer or Cartoner
Webinar
Machinery

How to Prepare Your Plant for a New Case Packer or Cartoner

A practical guide to line layout, utilities, operator training, and packaging specs when installing new case packing or cartoning equipment.

Nov 20, 2024
45 min
MachineryLine Efficiency
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Sustainability & Packaging: Light-weighting, Right-sizing, and Recyclability
Webinar
Sustainability

Sustainability & Packaging: Light-weighting, Right-sizing, and Recyclability

Learn how to reduce corrugated weight, eliminate unnecessary void fill, and transition to recyclable materials without increasing damage rates.

Oct 15, 2024
50 min
SustainabilityE-commerce
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E-Commerce Packaging: Reducing Damage Rates Without Overpacking
Webinar
E-commerce

E-Commerce Packaging: Reducing Damage Rates Without Overpacking

Best practices for designing mailers, shippers, and inner packaging that protect products in parcel shipping while minimizing dimensional weight.

Sep 28, 2024
45 min
E-commerceCPG Brands
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Packaging 101 for Plant & Operations Teams
Lunch & Learn
Training

Packaging 101 for Plant & Operations Teams

An introductory session covering corrugated, flexible, rigid, labels, and how packaging choices impact line speed, changeovers, and quality.

Nov 1, 2024
60 min
TrainingOperations
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Working With Co-Packers: How to Standardize Specs and Artwork
Lunch & Learn
Co-Packing

Working With Co-Packers: How to Standardize Specs and Artwork

Learn how to create clear packaging specifications, artwork templates, and quality standards for smooth co-packer and contract packaging relationships.

Oct 20, 2024
60 min
Co-PackingCPG Brands
Read More
Labeling & Coding: Avoiding Recalls From Traceability Gaps
Lunch & Learn
Regulatory

Labeling & Coding: Avoiding Recalls From Traceability Gaps

Best practices for lot codes, date codes, barcodes, and serialization to ensure traceability compliance and avoid costly recalls.

Oct 5, 2024
60 min
RegulatoryFood & Beverage
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Packaging Changeover Best Practices for High-Mix SKU Environments
Lunch & Learn
Line Efficiency

Packaging Changeover Best Practices for High-Mix SKU Environments

Strategies to reduce downtime and errors when switching between multiple SKUs, formats, and artwork versions on the same line.

Sep 15, 2024
60 min
Line EfficiencyOperations
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Beverage Brand Saved 18% on Corrugated with a New Case Design
Case Study
Food & Beverage

Beverage Brand Saved 18% on Corrugated with a New Case Design

A regional beverage brand reduced corrugated spend by 18% through lighter-weight case construction and optimized pallet patterns, with no increase in damage.

Nov 12, 2024
6 min
Cost ReductionFood & BeverageCorrugated
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Snacking Brand Cut Changeovers by 35% with Standardized Carton Sizes
Case Study
CPG Brands

Snacking Brand Cut Changeovers by 35% with Standardized Carton Sizes

By standardizing folding carton sizes across 12 SKUs, a snack brand reduced changeover time from 45 to 29 minutes, increasing OEE by 8%.

Oct 25, 2024
7 min
Line EfficiencyCPG BrandsCartons
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3PL Reduced Damage Claims by 42% with Better E-Commerce Packaging
Case Study
E-commerce & 3PL

3PL Reduced Damage Claims by 42% with Better E-Commerce Packaging

A 3PL operator cut damage claims by 42% after switching to right-sized mailers and protective inserts, improving customer satisfaction and reducing refunds.

Oct 10, 2024
5 min
E-commerceCost ReductionDamage Prevention
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Pharma Company Achieved Global Serialization Compliance with New Labeling Line
Case Study
Pharma & Nutra

Pharma Company Achieved Global Serialization Compliance with New Labeling Line

An OTC manufacturer met EU FMD and US DSCSA serialization requirements by upgrading to a new labeling system with integrated vision inspection, achieving 14-month payback.

Sep 20, 2024
8 min
RegulatoryPharma & NutraMachinery
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Packaging Optimization Playbook: From SKU Audit to New Specs
Guide
Strategy

Packaging Optimization Playbook: From SKU Audit to New Specs

A step-by-step guide to auditing your packaging portfolio, identifying savings opportunities, and implementing new specs across materials and formats.

Nov 1, 2024
20 min
Cost ReductionStrategy
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Carton & Case Design Guide for Automated Case Packing
Guide
Machinery

Carton & Case Design Guide for Automated Case Packing

Learn how carton and case dimensions, scores, glue patterns, and strength affect case packer speed, reliability, and changeover time.

Oct 15, 2024
18 min
MachineryLine EfficiencyCorrugated
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How to Spec a New Packaging Line: From RFP to FAT
Guide
Machinery

How to Spec a New Packaging Line: From RFP to FAT

A comprehensive playbook for writing RFPs, evaluating suppliers, and conducting Factory Acceptance Testing for packaging machinery projects.

Sep 28, 2024
25 min
MachineryOperations
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Co-Packing Playbook: Getting the Most from Your Contract Packagers
Guide
Co-Packing

Co-Packing Playbook: Getting the Most from Your Contract Packagers

How to select, onboard, and manage co-packers for consistent quality, efficient changeovers, and cost-effective contract packaging operations.

Sep 10, 2024
22 min
Co-PackingStrategy
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Packaging Cost & Savings Calculator
Tool
Cost Reduction

Packaging Cost & Savings Calculator

Calculate potential corrugated, flexible, and rigid packaging savings based on your volume, current costs, and optimization targets.

Nov 1, 2024
Cost ReductionROI
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Line-Readiness Checklist for New Packaging Equipment
Tool
Machinery

Line-Readiness Checklist for New Packaging Equipment

A pre-installation checklist covering utilities, space, operator training, packaging specs, and commissioning steps for new packaging machinery.

Oct 20, 2024
MachineryOperations
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SKU Rationalization Checklist for Packaging
Tool
Strategy

SKU Rationalization Checklist for Packaging

Step-by-step checklist to identify packaging SKUs that can be consolidated or eliminated to reduce inventory, changeover time, and costs.

Oct 5, 2024
StrategyCost Reduction
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Damage & Returns Reduction Calculator for E-Commerce Packaging
Tool
E-commerce

Damage & Returns Reduction Calculator for E-Commerce Packaging

Calculate the ROI of improved e-commerce packaging by reducing damage rates, returns, and customer service costs in D2C and 3PL fulfillment.

Sep 22, 2024
E-commerceROIDamage Prevention
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Want a Fresh Set of Eyes on Your Packaging?

Let our packaging experts review your materials, formats, and line setup to identify cost savings, efficiency gains, and quality improvements.