Pharma Company Achieved Global Serialization Compliance with New Labeling Line

Project Overview
An OTC manufacturer met EU FMD and US DSCSA serialization requirements by upgrading to a new labeling system with integrated vision inspection, achieving 14-month payback.
Challenge
High packaging costs impacting margins and competitiveness in retail channels
Solution
Optimized corrugated construction and right-sized packaging formats
Results
15-25% cost reduction with improved protection and faster changeovers
Implementation Details
This project involved a comprehensive packaging audit, material testing, supplier evaluation, and phased rollout across multiple SKUs and production facilities.
Key Takeaways
- Structured approach to packaging optimization delivers measurable ROI
- Testing and validation critical before full production rollout
- Cross-functional collaboration between packaging, operations, and procurement essential


