Case Study•CPG Brands
Snacking Brand Cut Changeovers by 35% with Standardized Carton Sizes
October 25, 2024
7 min read
Line EfficiencyCPG BrandsCartons
Project Overview
By standardizing folding carton sizes across 12 SKUs, a snack brand reduced changeover time from 45 to 29 minutes, increasing OEE by 8%.
Challenge
High packaging costs impacting margins and competitiveness in retail channels
Solution
Optimized corrugated construction and right-sized packaging formats
Results
15-25% cost reduction with improved protection and faster changeovers
Implementation Details
This project involved a comprehensive packaging audit, material testing, supplier evaluation, and phased rollout across multiple SKUs and production facilities.
Key Takeaways
- Structured approach to packaging optimization delivers measurable ROI
- Testing and validation critical before full production rollout
- Cross-functional collaboration between packaging, operations, and procurement essential
