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Packaging ROI Tools & Checklists

Interactive calculators and actionable checklists to quantify packaging savings and guide machinery projects.

Packaging Cost & Savings Calculator

Calculate potential corrugated, flexible, and rigid packaging savings based on your volume, current costs, and optimization targets.

Packaging Checklists

SKU Rationalization Checklist for Packaging

  • List all active packaging SKUs by product line
  • Identify SKUs with similar dimensions or formats
  • Analyze volume and usage patterns for each SKU
  • Assess tooling and setup costs for each format
  • Evaluate opportunities to standardize dimensions
  • + 3 more items

Line-Ready Packaging Checklist for New Formats

  • Verify packaging dimensions match equipment specs
  • Test packaging with actual case packer or cartoner
  • Confirm score patterns and glue flaps are correct
  • Validate stacking strength for pallet configurations
  • Check label and artwork placement for vision systems
  • + 3 more items

E-Commerce Packaging Damage Reduction Checklist

  • Audit current damage and return rates by SKU
  • Analyze damage patterns (crushing, punctures, drops)
  • Evaluate corrugated strength and construction
  • Test void fill and cushioning materials
  • Right-size packaging to reduce dimensional weight
  • + 3 more items

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